For a couple of years now, I have been trying to create a decent pilot for my projects, but have so far been unable to get what I wanted.
About two years ago, I downloaded the M-1000 Mule by Ken Cozine, which included the Gmax source files. Those files had a pair of pilots that were high-detail, yet conserved enough resources to be added to almost any project (around 2800 polys).
Unfortunately, the pilots weren't right for all aircraft, since they had military-style helmets and visors. But I could not for the life of me complete a head that looked like I wanted it to look.
And then I stumbled across the DC3 source file for FSX and realized that I could take the head and transplant it onto the other body! Dr. Frankenstein to the OR . . .
So now I have created three different types of pilots (WWII Vintage, Military and Civilian) and have posted them at SimV. Anyone who wants to use them is more than welcome, and you can do anything you want to with them.