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› As promised, my senior design
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As promised, my senior design (Read 792 times)
Aug 24
th
, 2012 at 9:06pm
Jayhawk Jake
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Wichita, KS
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Posts: 483
In wahubna's thread about his first aircraft design, I promised to post some pictures of my design. So I present to you, Aethos:
As I summarized the aircraft when I completed it:
"The Aethos ASBA (affordable space booster aircraft) is a lightweight unmanned low-cost space booster aircraft. It features a
unique oblique swing wing configuration designed to maximize efficiency for long range cruise
and to provide an ideal shape for supersonic flight operations. Powered by commercially
available turbofan engines, the Aethos provides unmatched reliability, maintainability, and
affordability for future satellite launch missions."
The mission was to carry a rocket to 50000 feet and launch it from supersonic speeds to place a small satellite into orbit. In addition, the aircraft was required to complete a 1500 nautical mile ferry flight carrying the missile to a launch site.
I went with my favorite of all aerodynamic breakthroughs; the oblique swing wing. There has been research that shows that supersonic drag is a factor of a ratio of length to width. By swinging a single wing at an oblique angle, we can maximize this ratio while maintaining an efficient design at low speeds.
The key is that in supersonic flight, an oblique shockwave forms at the front of any body. The only airflow that the wing 'senses' when there is an oblique shockwave is the air normal to the shock. With an oblique wing, the entire leading edge is separated from the shockwave and sees only the normal flow, versus a traditional design where shockwaves attach to the wing. This allowed me to use a normal, efficient airfoil, again maximizing performance at subsonic speeds.
I will give a link to my 5th and final report, this summarizes most of the major design work. Theoretical performance was excellent, at subsonic long range cruise the aircraft had a lift to drag ratio of 12! It required very little fuel and as such was extremely light, less than 10,000 pounds max takeoff weight. (Admittedly now that I have real world experience, I know that wouldn't be attainable. I would guess it would weigh closer to 18,000 pounds).
Enough about that, here are pictures.
From the 4th report, 3 of them in formation with wings fully swung
This is a view with a groundcrew. It illustrates how shockingly small the aircraft is
For the final report, I had to ruin it by putting the engines further out so the gear was further apart to prevent tip over on the ground.
3 view with the wing straight. It's pretty much 40 feet wingspan 40 feet long
Systems and (crude) structure. The last report was all this detail work, which was when I realized I should have done the whole thing differently. I started to redesign but got too busy, it was going to look like a predator had sex with a skycrane: a nose section to house the electronics, with the payload mounted externally, the engines closer to the middle, and landing gear in a traditional tricycle.
A nice detail, my main gear retraction
To read the report (be warned, it's technical):
http://www.mediafire.com/view/?1ggae7g1gjqv26h
I'll answer any questions, but it's been a while since I've looked at it
AMD Athalon X6 1090T 3.2Ghz::EVGA nVidia GeForce GTX 560Ti 2GB GDDR5::8GB RAM
*The opinions expressed above are my own and are in no way representative of fact or opinion of any other person, corporation, or company.*
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Reply #1 -
Aug 27
th
, 2012 at 8:12pm
wahubna
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WMU Bronco
Michigan
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Posts: 1064
"..predator had sex with a sky crane"
Nice way to put it!
I actually think it is just a more developed NASA/AMES AD-1
http://en.wikipedia.org/wiki/NASA_AD-1
I would love to do a different type of aircraft for my senior design project, but the way it is done here at WMU is not very conducive to that....although some Mechanical engineer student managed to convince faculty to let him do a very standard airboat...
At any rate, thank you very much Jake for posting it. I am doing a drawing halt on my design while I absorb the the info you gave including revisiting the wing.
One thing that is very daunting for this design though is what I saw last week at work. I was looking at our master drawing list for the YMF-5 when I discovered well over 3,000 different part/assembly numbers! This does not cover all the different dash numbers (like 51134-0,-1,-2) nor does it cover all the purchased equipment...
Albeit the YMF-5 is a biplane, has excessive numbers of parts, and is much larger than my XS1.
I have to ask about your design though, I bet the take off and landing speeds would be really high with such a tiny wing even at 0sweep. Without reading through the report, do you remember an approximate what those speeds were?
"At that time [1909] the chief engineer was almost always the chief test pilot as well. That had the fortunate result of eliminating poor engineering early in aviation."- Igor Sikorsky
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Reply #2 -
Aug 27
th
, 2012 at 8:20pm
DaveSims
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Clear Lake, Iowa
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Posts: 2453
My only suggestion to your design, as a lowly pilot, is that is would be quite difficult to land with that landing gear arrangment. If you flared at all, you would land on the single rear gear first, which could cause some directional control issues, if not structural issues due to the impact on a single gear.
Dave
www.flymcw.com
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Reply #3 -
Aug 27
th
, 2012 at 8:44pm
Jayhawk Jake
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Colonel
Wichita, KS
Gender:
Posts: 483
wahubna wrote
on Aug 27
th
, 2012 at 8:12pm:
"..predator had sex with a sky crane"
Nice way to put it!
I actually think it is just a more developed NASA/AMES AD-1
http://en.wikipedia.org/wiki/NASA_AD-1
I would love to do a different type of aircraft for my senior design project, but the way it is done here at WMU is not very conducive to that....although some Mechanical engineer student managed to convince faculty to let him do a very standard airboat...
At any rate, thank you very much Jake for posting it. I am doing a drawing halt on my design while I absorb the the info you gave including revisiting the wing.
One thing that is very daunting for this design though is what I saw last week at work. I was looking at our master drawing list for the YMF-5 when I discovered well over 3,000 different part/assembly numbers! This does not cover all the different dash numbers (like 51134-0,-1,-2) nor does it cover all the purchased equipment...
Albeit the YMF-5 is a biplane, has excessive numbers of parts, and is much larger than my XS1.
I have to ask about your design though, I bet the take off and landing speeds would be really high with such a tiny wing even at 0sweep. Without reading through the report, do you remember an approximate what those speeds were?
It is indeed very closely related to the AD-1
3000 parts is nothing, just look at what a business jet has
Dave, yes, it would be difficult to land. I worked around that saying we need skilled pilots, similar to the U-2. The landing gear was an afterthought
AMD Athalon X6 1090T 3.2Ghz::EVGA nVidia GeForce GTX 560Ti 2GB GDDR5::8GB RAM
*The opinions expressed above are my own and are in no way representative of fact or opinion of any other person, corporation, or company.*
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Reply #4 -
Aug 28
th
, 2012 at 12:41pm
C
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Colonel
Earth
Posts: 13144
DaveSims wrote
on Aug 27
th
, 2012 at 8:20pm:
My only suggestion to your design, as a lowly pilot, is that is would be quite difficult to land with that landing gear arrangment. If you flared at all, you would land on the single rear gear first, which could cause some directional control issues, if not structural issues due to the impact on a single gear.
Indeed. You need a lower tail attitude, either shortening the tail wheel or (probably more easily) by lengthening the mains. The problem would also manifest itself on take off, as any traditional rotation would immediately stress the tail wheel(s). You're U-2 analogy is worth looking at - you'll note on the ground it has a distinct tail down attitude. If you were planning to land on a single stressed undercarriage leg, you'll need it on or around the CofG (think U-2, Harrier etc), not as far back is it is here.
The only other potential issue I see is with the stub wings and engines, ie, shockwave interaction with the stub wings, and airflow into the engines. I can't think of a successful supersonic design with standard podded turbofans; there needs to be a way of ensuring the supersonic airflow is in a ready "state" to be sucked in through the compressor, avoiding compressor stall where more air is being sucked in than the engine can actually cope with.
Not criticism, just things the small engineer part of my brain thought.
What would I suggest? I'd mount the engines side by side at the base of the tail, with sufficient ducting coming from the top/sides of the fuselage. This would also eliminate the majority of any potential asymmetric trust issue in an engine failure case.
Doing this would lost the stub wings (potentially a good thing), but leave you with a narrow track undercarriage, whether you go tricycle or taildragger. With a high CofG this isn't ideal. You could go the similar route to the U2, and have guys chasing it in a Subaru Impreza or Mitsubishi Evo...
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Reply #5 -
Aug 28
th
, 2012 at 2:01pm
wahubna
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WMU Bronco
Michigan
Gender:
Posts: 1064
C wrote
on Aug 28
th
, 2012 at 12:41pm:
DaveSims wrote
on Aug 27
th
, 2012 at 8:20pm:
My only suggestion to your design, as a lowly pilot, is that is would be quite difficult to land with that landing gear arrangment. If you flared at all, you would land on the single rear gear first, which could cause some directional control issues, if not structural issues due to the impact on a single gear.
Indeed. You need a lower tail attitude, either shortening the tail wheel or (probably more easily) by lengthening the mains. The problem would also manifest itself on take off, as any traditional rotation would immediately stress the tail wheel(s). You're U-2 analogy is worth looking at - you'll note on the ground it has a distinct tail down attitude. If you were planning to land on a single stressed undercarriage leg, you'll need it on or around the CofG (think U-2, Harrier etc), not as far back is it is here.
The only other potential issue I see is with the stub wings and engines, ie, shockwave interaction with the stub wings, and airflow into the engines. I can't think of a successful supersonic design with standard podded turbofans; there needs to be a way of ensuring the supersonic airflow is in a ready "state" to be sucked in through the compressor, avoiding compressor stall where more air is being sucked in than the engine can actually cope with.
Not criticism, just things the small engineer part of my brain thought.
What would I suggest? I'd mount the engines side by side at the base of the tail, with sufficient ducting coming from the top/sides of the fuselage. This would also eliminate the majority of any potential asymmetric trust issue in an engine failure case.
Doing this would lost the stub wings (potentially a good thing), but leave you with a narrow track undercarriage, whether you go tricycle or taildragger. With a high CofG this isn't ideal. You could go the similar route to the U2, and have guys chasing it in a Subaru Impreza or Mitsubishi Evo...
Considering his design is a UAV and meant for high speed cruising, I would say it is pretty well designed. My criticisms are more on the 'in service' side which are kind of pointless in a design exercise.
Looks like 'area rule' was applied with the engines mounted forward of the wing so as to create a bigger 'cross section' forward of the wings with a cross section reduction at the wings to reduce profile drag at high subsonic/transonic speeds.
As a UAV with a good flight control computer the landing gear would not be too much of an issue I would think.
"At that time [1909] the chief engineer was almost always the chief test pilot as well. That had the fortunate result of eliminating poor engineering early in aviation."- Igor Sikorsky
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Reply #6 -
Aug 28
th
, 2012 at 2:54pm
C
Offline
Colonel
Earth
Posts: 13144
wahubna wrote
on Aug 28
th
, 2012 at 2:01pm:
As a UAV with a good flight control computer the landing gear would not be too much of an issue I would think.
Aren't most landed by the mk 1 human being. It's doesn't matter whether a computer is landing it or not anyway, with any layout with more wheels at the front than the rear, in a
conventional
aeroplane you have to be able to flare.
Going back to the original post:
Quote:
The mission was to carry a rocket to 50000 feet and launch it from supersonic speeds
As I said, simple podded engines just wouldn't work at that speed (certainly not efficiently). High subsonic maybe, but transonic/supersonic?
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Reply #7 -
Aug 28
th
, 2012 at 3:16pm
wahubna
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WMU Bronco
Michigan
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Posts: 1064
C wrote
on Aug 28
th
, 2012 at 2:54pm:
wahubna wrote
on Aug 28
th
, 2012 at 2:01pm:
As a UAV with a good flight control computer the landing gear would not be too much of an issue I would think.
Aren't most landed by the mk 1 human being. It's doesn't matter whether a computer is landing it or not anyway, with any layout with more wheels at the front than the rear, in a
conventional
aeroplane you have to be able to flare.
There are actually several UAVs that can land autonomously and modern fly-by-wire systems are extremely advanced. In fact, a recent test was conducted in which a USN F/A-18 had ~1/3 of a wing blown off by explosive bolts then the computer landed the plane by itself...it landed extremely close to the exact landing spot (with in 3ft I think). An aircraft also does not have to flare to land, the whole point of a flare is to slow down and lower decent rate to provide a smooth touch down. This could be achieved with appropriate use of air brakes and lift enhancement devices which when coupled with a modern UAV system would easily allow for minimal flare or even eliminate it. Rather than worry about the flare, I would have brought up cross wind tolerance..narrow track gear could spell disaster during the landing/takeoff rolls or while on the ground (as in taxi)
"At that time [1909] the chief engineer was almost always the chief test pilot as well. That had the fortunate result of eliminating poor engineering early in aviation."- Igor Sikorsky
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Reply #8 -
Aug 28
th
, 2012 at 3:36pm
C
Offline
Colonel
Earth
Posts: 13144
wahubna wrote
on Aug 28
th
, 2012 at 3:16pm:
[quote author=193E250E123930233D3834510 link=1345856815/6#6 date=1346180094][quote author=6A7C75687F737C1D0 link=1345856815/5#5 date=1346176879] I would have brought up cross wind tolerance..narrow track gear could spell disaster during the landing/takeoff rolls or while on the ground (as in taxi)
With the current design, that isn't really an issue.
As for flaring, I stand by my point. Yes you could design an aeroplane and fly it onto the ground in the three point attitude every time, but, IMHO as a passing engineer (once upon a time) and operator, would it be the best solution for what would be a fairly expensive bit of kit. You'd need a very forgiving undercarriage.
I'm not deliberately picking holes, I just offered a couple of points for consideration.
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Reply #9 -
Aug 31
st
, 2012 at 12:26am
Jayhawk Jake
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Wichita, KS
Gender:
Posts: 483
I've been a bit busy, I'll address a few points now and come back later for the rest.
The engine location was based on a recommendation from my professor, I was never fully sold on it but when the man grading the paper said I should do it, I should do it
There have certainly been podded engines on supersonic aircraft, and there's no reason they wouldn't work (besides my inlets being improperly sized and located, but that's a detail design feature that I didn't get into). First aircraft that comes to mind is the B-52 Hustler, but I'm pretty sure there have been others. On a redesign I would have used engines nested in a pseudo-fuse under or behind the wing.
The idea with the inlets would have been to use a
moving spike inlet as many other supersonic aircraft have used in the past. These engines are not designed for supersonic flight, but that could have been remedied. Inlet design was beyond the scope of this design.
Landing would have been challenging but not impossible, especially since it sits level. As I stated in the original post, landing gear design was definitely one of the weak points of my aircraft, and given the opportunity to redesign it would have been a traditional tricycle gear.
Many of my classmates designed fighter jets, that weighed as much as F-15's. I focused on the ferry mission and maximizing cruise, centering my design around the oblique wing concept. This meant compromises in powerplant configuration to meet the silly supersonic requirement.
Frankly, if I had the freedom to do ANYTHING, I would have written a 20 page paper describing the modifications I would have made to retired F/A-18 A through C model to turn it into a cheap space launcher, as a new aircraft program would be excessive
AMD Athalon X6 1090T 3.2Ghz::EVGA nVidia GeForce GTX 560Ti 2GB GDDR5::8GB RAM
*The opinions expressed above are my own and are in no way representative of fact or opinion of any other person, corporation, or company.*
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Reply #10 -
Aug 31
st
, 2012 at 4:22pm
C
Offline
Colonel
Earth
Posts: 13144
Jayhawk Jake wrote
on Aug 31
st
, 2012 at 12:26am:
There have certainly been podded engines on supersonic aircraft, and there's no reason they wouldn't work (besides my inlets being improperly sized and located, but that's a detail design feature that I didn't get into). First aircraft that comes to mind is the B-52 Hustler, but I'm pretty sure there have been others. On a redesign I would have used engines nested in a pseudo-fuse under or behind the wing.
The B-58 did indeed use podded engines. Looking at it, about the first 1/3 of the engine nacelle is devoted to airflow control (with the spike too)
Quote:
The idea with the inlets would have been to use a
moving spike inlet as many other supersonic aircraft have used in the past. These engines are not designed for supersonic flight, but that could have been remedied. Inlet design was beyond the scope of this design.
Fair enough, you've answered the question then I raised then!
Just playing devils advocate. I'm sure you'll get far more difficult questions to answer from more experienced people when you present your final solution!
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