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Servo "Whiskey Compass"...will this work? (Read 7364 times)
Reply #15 - May 1st, 2005 at 11:10pm

JBaymore   Offline
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Steve,

Once again..... thanks for the input.  I kinda like the electromagnet idea........ IF the "quick spin" disconnect approach does not work ( Occam's Razor ...K.I.S.S. ... and so on Wink ).

The electromagnet could be powered by one of the Phidget digital output boards and triggered by FS2Phidget reading the Whiskey Compass heading at 360 degrees.

A one minute 360 degree turn is 6 degrees per second or .16 seconds per degree.  So if your estimate of the "pickup time" of .3 seconds works out...... there is about a 2 degree "screw up" potential in there.  If the electromagnet fires off the 360 degree point for .16 seconds as the airctraft comes thru that exact point, that likely cuts the "error potential" down to about 1 degree.

Sounds like this is at least plausable either way.  I am dealing with other stuff right now.... but the first step I see in the near future is to do some experiments with an automotive compass and a bar magnet to see how it reacts.

Then get into designing the construction of the physical unit.... and then get into dealing with the servo stuff.

best,

.......................john
 

... ...Intel i7 960 quad 3.2G LGA 1366, Asus P6X58D Premium, 750W Corsair, 6 gig 1600 DDR3, Spinpoint 1TB 7200 HD, Caviar 500G 7200 HD, GTX275 1280M,  Logitec Z640, Win7 Pro 64b, CH Products yoke, pedals + throttle quad, simpit
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Reply #16 - May 2nd, 2005 at 12:59am

SilverFox441   Offline
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Hey, no problem John...glad to be of assistance!

Of course, once you've worked out the bugs...I get to just build the final version for my pit. Smiley

This is the schematic I was thinking of when using electromagnets:

...


Use one Phidget output to trip the relay and it switches between the two electromagnets...very easy. Smiley
 

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Reply #17 - May 2nd, 2005 at 10:06pm

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Reply #18 - May 24th, 2005 at 5:01pm

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So... I am a little confused about the rotation of servos.  Help me out here.  In looking at the various units most of the cheaper ones say that they rotate only about 40 to 45 degrees.  Is this correct?

So to get just about full 360 rotation (which actually will be about 359 degrees and then swing back around and pick up on the otehr side of the end point)....... I will need to geaar them up substantially.

Is this correct?  Or are there small cheap low torque servos (in the $10 to 15 range) that travel more like 180 degrees or more?

best,

................john
 

... ...Intel i7 960 quad 3.2G LGA 1366, Asus P6X58D Premium, 750W Corsair, 6 gig 1600 DDR3, Spinpoint 1TB 7200 HD, Caviar 500G 7200 HD, GTX275 1280M,  Logitec Z640, Win7 Pro 64b, CH Products yoke, pedals + throttle quad, simpit
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Reply #19 - May 24th, 2005 at 11:58pm

SilverFox441   Offline
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What's confusing you John is a bit of mis-direction by the servo manufacturers...

You will see many servos listed at 45° of travel...but it's not "stop-to-stop" travel. They're actually only listing "centre-to-stop".

Servos typically have "stop-to-stop" travel of 80° to 90°. You would need about a 4-1 gear ratio to cover 360°. I would fudge it a little and go a bit over, using the Phidget software to limit the travel down to what you actually need. It's my understanding that the software can do this easily.

If you check out: http://www.servocity.com/html/hs-322hd_standard_deluxe.html you will see that the travel is listed as Quote:
Operating Angle: 40 Deg. one side pulse traveling 400usec


Count on the 80° travel and use 4.5 or 5 to 1 gearing. Smiley

Servocity also has extrenal gears available that should do the trick without any major heartburn.  Wink
 

Steve (Silver Fox) Daly
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Reply #20 - May 25th, 2005 at 9:27am

JBaymore   Offline
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Quote:
If you check out: http://www.servocity.com/html/hs-322hd_standard_deluxe.html you will see that the travel is listed as



Silverfox,

Thanks!  Servocity is exactly one of the sites that I have been looking at.... and those "specs" are VERY misleading.  So if a servo says it has 180 degrees of travel in those specs.... does it go 360 degrees?  There is one that has 180... although it is quite a bit more expensive (about $30.00 if I remember correctly).

Another confusing point is that "clockwise" business on the direction or rotation.  I am assuming that refers to the "positive" direction of travel... and it will rotate BACK to center when the signal tells it to.  Am I right?

I picked up a car automotive wet compass yesterday at an autoparts store... for about $7.00.  It is a nice size to fit the pit and will mount easily in an enclosure that will hold the servo and magnet and gearing and such.

Had to buy it....... it advertises that it has "aircraft type compensators".  Wink

Now to find a good magnet and start experimenting with the "linkage" issues....... how strong a magnet, how close, how fast it can "follow" the magnet, and so on.  Have to see how to deal with that 359 degrees to 1 degree servo travel issue.

best,

....................john
 

... ...Intel i7 960 quad 3.2G LGA 1366, Asus P6X58D Premium, 750W Corsair, 6 gig 1600 DDR3, Spinpoint 1TB 7200 HD, Caviar 500G 7200 HD, GTX275 1280M,  Logitec Z640, Win7 Pro 64b, CH Products yoke, pedals + throttle quad, simpit
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Reply #21 - May 25th, 2005 at 11:47am

SilverFox441   Offline
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Direction of rotation (the "Clockwise" bit) refers to how the servo behaves to an PWM that is lengthening. If the PWM is shortening the servo will turn counterclockwise. It's a bit hard to figure out for the un-initiated...they get into some esoteric descriptions to provide the info:

Quote:
Control System: +Pulse Width Control 1500usec Neutral


Quote:
Direction: Clockwise/Pulse Traveling 1500 to 1900 usec


At 1500 usec the servo is at neutral, at 1900 usec the servo is at full clockwise and at 1100 usec the servo is at full counterclockwise.

Basically a long-winded way of saying that your assumption of servo direction behaviour is correct. Smiley

Now for 180° servos...be very wary of these. The vast majority of 180° servos are not proportional. These are specialty devices generally used for things like landing gear retraction. I've found that it can be very hard to figure out if a servo is proportional or not when talking about 180° servos...they aren't very forthcoming. Total servo travel on these types is 180° to 190°.

One note about using even a proportional 180° servo...it would need to be geared to give you 360° rotation anyway. When you add up the cost of the gearing and the extra cost of the servo it's a more expensive solution.

The compass with the "aircraft style" compensator is a nice touch. You can actually adjust the compensator the same way it would be done in a real plane. There will be some inaccuracy in the system which you can partially correct using the compensator...meaning you will need a compass deviation card. Deviation cards are another "real plane" feature that you will then have added. Smiley

Adjusting a compensator can be a frustrating PITA (pain in the ***) if you are unsure how to do it. If the included instructions don't make sense or don't seem to work feel free to ask. Compass calibrations were perversely one of my favourite things after I got the hang of them.

I hope that helps.
 

Steve (Silver Fox) Daly
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Reply #22 - May 25th, 2005 at 2:16pm

JBaymore   Offline
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Hi all.

OK... did first test of the auto wet compass with a magnet.  Learned that I probably will not need anything fancy like an electromagnet "holder" unit to temporarily hold the compass at the 360 degree point as the servo swings back around to the 0 degree position!   Grin  Grin  Grin

The compass follows a small (1" sguare) refridgerator magnet beautifully with the magnet held about 1" above the dome of the compass.  There is a tad of a lag as I turned the magnet at something resembling a rate of turn that aircraft make....... which will be quite realistic.

The key point was that if I turned the magnet really fast back around to "catch" the compass pointer before it followed it around.... the compass had enough "lag" that it just "bobbled" there for an instant before picking up the magnet orientation again.  So if the tracking of the servo from 359 degrees back to 0 degrees is as quick as I THINK it will be....... this will work just fine without ANY complicated construction or needing another channel of the Phidget output to drive an electromagnet.

More as it all develops.  Silverfox... thanks for all the help.  You ought to write a "Servos for Dummies" book  Wink.


best,

.............john

 

... ...Intel i7 960 quad 3.2G LGA 1366, Asus P6X58D Premium, 750W Corsair, 6 gig 1600 DDR3, Spinpoint 1TB 7200 HD, Caviar 500G 7200 HD, GTX275 1280M,  Logitec Z640, Win7 Pro 64b, CH Products yoke, pedals + throttle quad, simpit
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Reply #23 - May 26th, 2005 at 12:20am

SilverFox441   Offline
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I can't wait to see this develop John!

I know I'll be following your lead and putting one in my 'pit if it works as good as your initial tests seem to indicate.

As for the help...why sweat that minor detail? You know I'll get full value back as soon as my 'pit designs far enough that I'm running into problems that you have already solved. Smiley

That's the whole point of a place like this Forum, help each other and help yourself in the process.
 

Steve (Silver Fox) Daly
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Reply #24 - Jul 5th, 2007 at 6:19pm

JBaymore   Offline
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Well.......... I ordered the Phidgets single motor servo kit to get started on the next phase of this idea.  It should be here Monday or Tuesday of next week.

Have to start thinking about the fabrication of the "box" to hold the compass and the way I'll use a LED to light the thing.

Excited to FINALLY get to this idea that has been rumbling around for a LONG time.

best,

....................john
 

... ...Intel i7 960 quad 3.2G LGA 1366, Asus P6X58D Premium, 750W Corsair, 6 gig 1600 DDR3, Spinpoint 1TB 7200 HD, Caviar 500G 7200 HD, GTX275 1280M,  Logitec Z640, Win7 Pro 64b, CH Products yoke, pedals + throttle quad, simpit
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Reply #25 - Jul 6th, 2007 at 8:30am

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I cant wait to see how things work out on this one. This was the only analog gauge that I wanted to include in my pit. Still havent built anything yet, still planning.
 

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Reply #26 - Jul 9th, 2007 at 12:34pm

JBaymore   Offline
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Well,....as promised the Phidgets servo interface kit arrived this morning.  Soon...... will get to work on the project.

When I do, I'll change the name of this whole thread into the next in sequence of the "Cockpit Construction Part XX" pattern.

best,

.....................john
 

... ...Intel i7 960 quad 3.2G LGA 1366, Asus P6X58D Premium, 750W Corsair, 6 gig 1600 DDR3, Spinpoint 1TB 7200 HD, Caviar 500G 7200 HD, GTX275 1280M,  Logitec Z640, Win7 Pro 64b, CH Products yoke, pedals + throttle quad, simpit
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Reply #27 - Jul 10th, 2007 at 4:04pm

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First Parts Of Whiskey Compass

Here are the first half of the parts for this part of the project:

The Phidgets servo controller (small enough for you?), the Hitek servo, and the automotove wet compass.

...

Soon to arrive from Servo City ......... the gears to give me the 360 degrees of rotation I need to accomplish this.

It all creeps forward.....s....l...o....w...l....y .   Wink

best,

.......................john

PS:  That servo controller and servo package from Phidgets is the core makings of an analog panel glauge (like for flaps) "on the hoof".
 

... ...Intel i7 960 quad 3.2G LGA 1366, Asus P6X58D Premium, 750W Corsair, 6 gig 1600 DDR3, Spinpoint 1TB 7200 HD, Caviar 500G 7200 HD, GTX275 1280M,  Logitec Z640, Win7 Pro 64b, CH Products yoke, pedals + throttle quad, simpit
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Reply #28 - Aug 20th, 2007 at 1:01pm

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Errrm im into my RC car racing and i do belive that if you Use a Didital servo and get the correct servo (I think futaba do a very good one) it will work in full rotation and will have the posioning information for controling the servo built in.  It should just be a relativly simple thing of pluging the servo in to the controler
 
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Reply #29 - Aug 20th, 2007 at 10:26pm

SilverFox441   Offline
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Digital servos still have the rotation limiter built into the geartrain... so no 360 degree continuous rotation for them.

The growing robotics market may see that type of servo developed... but for now we're limited to what is available and cheap. Smiley
 

Steve (Silver Fox) Daly
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