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The Merlin Engine (Read 739 times)
Feb 25th, 2004 at 5:23pm

Fly2e   Offline
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Rolls Royce Merlin Engine Mk. 29 Engine
The Merlin family of engines powered such famous aircraft such as the Spitfire, Hawker Hurricane, de Havilland Mosquito, Mustang and Lancaster bomber. The Merlin was developed in England in 1936 and used in a prototype Spitfire F39/34. The first production Spitfire in 1939 had a 1030 hp. Rolls Royce Merlin MK II engine.

  The Merlin went through continuous development throughout World War Two, ending up with at MK 71. The Merlin series was then superseded by the Griffon series.

  In early 1941, Rolls Royce licensed Packard Motors to build Merlin engines. By 1943, the Mustang P51B & C (R.A.F. Mustang III) had 1520 hp. V1650-3 Packard Merlin engines. In Canada the Packard Merlins were designated Merlin 28 and 29.

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The engine on display is a 29 and was originally destined for a Canadian built Hawker Hurricane MK XII

  R.C.A.F 135 Squadron flew Merlin powered Hawker Hurricane Mk.XIIs out of R.C.A.F. Station Patricia Bay during World War II.
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The Rolls Royce or Packard built Rolls Royce Merlin is one of the finest piston engines ever conceived. Employing technology fifty years ahead of its time, the Merlin engine is a true fighter thoroughbred.



The Rolls-Royce Merlin, a British built engine, was developed in various steps. In the 1920's, Rolls-Royce oversaw the development of the 'R' engine, which evolved from both the Kestral and then Buzzard (Rolls-Royce utilized names of birds for their engines) to spur Britain's entry into the International Schneider Trophy seaplane contest. In 1931, the engine set a new world's speed record of over 400mph over water, and then over land. More importantly, as later events were about to prove, this design experience gave Rolls-Royce the technological basis to develop the Merlin.

By 1932, it was obvious that the 745hp "Kestrel" engine, that had thus far been a bestseller, was coming to the end of its developmental life. Sir Henry Royce, about one year before his death in 1933, made a decision to develop a new engine using some of the experience of the Schneider Trophy winning 'R' engine. This new engine was initially known as the PV12 (private venture), and was entirely funded by Rolls-Royce up to that point. However, in 1933, the British Air Ministry agreed to finance the development of this engine, which was then termed the "Merlin."

In 1940, when Britain was at her knees in an air war with Germany, that determined whether Germany would invade, the mighty Merlin powered the Spitfires and Hurricanes in the "Battle of Britain" that thwarted the enemy's attempt. Being in strong need of aircraft, Britain employed America to build her a plane. The P-40 was requested, but production wasn't adequate, so James H. "Dutch" Kindleberger of North American Aviation, built the all-new P-51A, powered by an Allison. After limited success due to limited altitude, the P-51B received the V-1650-3 Merlin, and subsequent models (P-51C-K) received the V-1650-7 model.  

Ironically enough, in spite of its later reputation of extreme performance, the project was riddled with problems. After many developments, which entail the A-G Merlins, the G model, which was termed "Merlin II," became a successful engine after having had passed testing. This Merlin II, with modification for high output, notably attempted a speed record in 1937, while installed in a Supermarine Spitfire.

In 1935, after many difficulties with the supercharger gearing (supercharger being mechanically driven while a turbocharger is exhaust driven), Rolls-Royce took out a license to utilize the Farman two-speed drive. Sir Stanley Hooker, a mathematician, then developed this system to increase performance at higher altitudes. This version became known as the Merlin XX and was used in the British Beaufighter, Defiant, Halifax, Hurricane, Lancaster planes and others.

Supercharger design was the real key to the Merlin performance. A two-speed/two-stage design with tolerances measured in millionths of an inch. What the supercharger did was keep atmospheric pressure inside the induction system equal to sea level pressure. It did this so much better than the Allison design that a Merlin developed more horsepower at 26,000ft than an Allison did in full power setting for take-offs! The problems with such a system are in cooling the fuel-air mixture, which has been heated by the compression of the supercharger, before it gets to the cylinder. A cooler fuel-air mixture results in a denser mixture in the cylinder, which results in more power. Cooling of the mixture was done through use of an 'intercooler' passage between the first and second stages of the supercharger, and an after-cooler between the blower outlet and the intake manifold. The Merlin was used on numerous aircraft including:

Hawker Hurricane  Beaufighter  
P-51 Mustang  Hotspur  
Supermarine Spitfire  Defiant  
F-82 Twin Mustang  Barracuda  
Mosquito  Hornet
Wellington  Whitley  
Fulmar Canadair 4
Miles M.20 Lincoln
Battle  Kittyhawk  
Halifax  Athena  
Tudor  Balliol  
Cierva Air Horse  York  
Lancaster  Henley  


Further development produced the first American built Merlin (done under license by the Packard Motorcar Company of Detroit), the V-1650-1, which was used in the P-40F model. P-40's had used the dependable Allison engine that utilized a turbocharger, however, GE could not meet production demands of equipping both bombers and fighters with turbochargers, so most Allison powered planes were limited by altitude. Such was the case with most P-40's, and the initial P-51A.

The idea of a marriage of the P-51 airframe and the Rolls Royce Merlin engine began long before anyone had ever heard of a Mustang. And, contrary to popular belief, this was not exclusively a British idea. Why the Merlin? The answer to that question is simple expediency! The Rolls Royce Merlin engine was a proven design and available at the time. It was already powering some of the world's best warplanes - the Hurricane, Avro Lancaster and, of course, the superb Supermarine Spitfire.

To develop a new engine for the P-51 comparable to the Merlin required time, time the Allies simply did not have. Remember this was mid-1942 and the United States was still reeling from the Pearl Harbor attack, Great Britain was still standing alone opposite an entirely hostile continent and Soviet Russia was still retreating before the Nazi Blitzkrieg. The Allies needed weapons to fight the tide of defeat and they needed them right away! One of those weapons would be the Merlin-powered Mustang.

The mighty Merlin, with its extremely good supercharger, gave the Mustang the ability to perform well up to 41,900 feet achieving the speed of 437mph. This combination of engine and plane, produced the winning superior allied fighter of WWII.

During the war there was enormous pressure to develop the capacity of the piston engine. The Merlin typified the trend, more than doubling in power from 746 kW (1000 hp) in 1939 to over 1567 kW (2100 hp) by 1944, mainly through improvements in supercharging.




Hey Mark, I found this at a garage sale! Come on over and get it before my wife starts to plant flowers in it!!
...

Dave

« Last Edit: Feb 25th, 2004 at 7:51pm by Fly2e »  

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Reply #1 - Feb 25th, 2004 at 6:17pm

Woodlouse2002   Offline
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Interesting.

A couple of facts wrong though...
They say that the Hurricane showen is a MkXII. The Hurricane series only went up to MkIV. It looks like a MkIIb to me.

And I believe the Spitfire prototype was originally fitted with the RR Kestrel engine. But it was quickly changed to a Merlin when one was avaliable.

And as for the engine you found at a yard sale, I suggest that you put it in a Mini. Grin
 

Woodlouse2002 PITA and BAR!!!!!!!!&&&&Our Sovereign Lord the King chargeth and commandeth all persons, being assembled, immediately to disperse themselves, and peaceably to depart to their habitations, or to their lawful business, upon the pains contained in the Act made in the first year of King George the First for preventing tumults and riotous assemblies. God Save the King.&&&&Viva la revolution!
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Reply #2 - Feb 25th, 2004 at 6:22pm

Hagar   Offline
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I was just wondering what a Merlin engined Beaufighter looked like. Thought they made a mistake in that list. This is the Mark IIF night fighter version. I've never seen one before. I learn something every day. Roll Eyes

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Reply #3 - Feb 25th, 2004 at 10:49pm

Felix/FFDS   Offline
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Quote:
Interesting.

A couple of facts wrong though...
They say that the Hurricane showen is a MkXII. The Hurricane series only went up to MkIV. It looks like a MkIIb to me.


Two Mk V were built, Mk. IV conversions with a 1700HP Merlin 32, 4 bladed prop.  Dropped because of overheating problems.

Mk.X  CC&F built Mk.I

Mk.XI Mk.X with RCAF eqpt.  MkIXB w/Packard Merlin 29

Mk. XII - Canadian Mk. IIB with Packard Merlin 29

So, in essence, yes, there was "only"  up to the Mk.IV, but the higher marks were set up for the Canadian built models.

(Source: Hurricane In action No. 72 Squadron/Signal Publications)
 

Felix/FFDS...
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Reply #4 - Feb 26th, 2004 at 7:04am

ozzy72   Offline
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Dave err how much for the motor? And how much to FedEx it? Grin Grin Grin

Mark
 

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There are two types of aeroplane, Spitfires and everything else that wishes it was a Spitfire!
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Reply #5 - Feb 26th, 2004 at 7:30am

Felix/FFDS   Offline
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Quote:
Dave err how much for the motor? And how much to FedEx it? Grin Grin Grin

Mark


Ozzy - a place for you to drool - Kermit Week's Fantasy of Flight ... a hangarful of Merlins, Allisons, Pratt & Whitneys, Bentleys, Rangers, etc., along with period wooden propellers (which are used as patterns to build new ones)
 

Felix/FFDS...
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Reply #6 - Feb 26th, 2004 at 2:11pm

ozzy72   Offline
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Felix is Kermit heavily into engine/prop philanthropy? Just I'm beyond desperate, and coping with a mortgage and a baby on the way means funds are going to be a bit tighter than usual... In fact my Spit will have to go on hold unless I win the lottery or someone feels like handing over a big wad of cash.... anyone? Grin
 

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There are two types of aeroplane, Spitfires and everything else that wishes it was a Spitfire!
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Reply #7 - Feb 26th, 2004 at 7:30pm

Fly2e   Offline
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Hey Mark, you can use the parts you have collected  for your Spit to make a changing station for the baby......or even a crib!  Wink
I can see it now,....... "Cribs by Merlin",..or...........
"Supermarines for Superbabies".!!
« Last Edit: Feb 27th, 2004 at 9:49am by Fly2e »  

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Reply #8 - Feb 27th, 2004 at 2:28am

ozzy72   Offline
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Dave have you been locked in the drinks cabinet again? Grin Grin Grin Mind you it is an idea........
 

...
There are two types of aeroplane, Spitfires and everything else that wishes it was a Spitfire!
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