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When is it OK to ignore the "Squares" (MP/RPM) (Read 629 times)
Dec 27th, 2009 at 10:39pm

snippyfsxer   Offline
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I understand the rule of thumb regarding "flying by the squares".  I also understand it is mainly of convenience and is controversial since the relationship between manifold pressure and RPM doesn't really exist.  And yet,  I have read a number of posts by modern people, that still practice this.  So let me understand...the only time you guys ever violate that rule is when you are chopping the power on landing?
The reason I ask is actually more specific and has to do with the A2A Stratocruiser.  The manual provided by A2A specifies an RPM of 2350 on final approach.  Flying this ac down the glideslope at 23.5 inches of manifold pressure gives me a mighty problem reducing to the correct speeds. It does a lot better at about 19 or 20 inches. The aircraft is also equipped with Torque guages:  I know in real life, this would actually supercede the MAP.  I seriously doubt I know what I'm talking about, but am I correct in assuming that as long as there is positive torque on the propellers (being generated by the engine, and not the wind) that we are in safe territory?
As a side note, I don't suppose there are any old fellows on Simviation that have ever flown a C-97 or DC-6 or 7 that would have had these last-generation radial engines?
 
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Reply #1 - Dec 27th, 2009 at 11:50pm

Brett_Henderson   Offline
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You're really thinking this stuff through  Cool

The 'square' is only a reference for light, non-turbo-charged, aircraft; with no gear-reduction (prop and engine are the same RPM).. 

The default Mooney for example, is turbo-charged, and its engine's normal operating MP is much higher than a non-turbo-charged engine. So even though there is no gear-reduction; the MP/RPM relationship is different. Though (as you've intuitively noted), the relationship really IS similar in a tourque-loading way.. it's just not similar in that the numbers are don't mach up. In order to keep the higher MP from wearing out the engine, its compression ratio is much lower. That's all 'black box' stuff to the pilot..he just needs to know the number comparisons that apply. Cruising in a Mooney is something like, 31"  /  2700rpm (not even close too squared.. but in a tourque-loading way, it's very much squared).

Airplanes using BIG radials are usually turbo-charged, or super-charged, or in the case of the R4360s on the 377, it's BOTH.  And.. many old radial are not only  'charged', they often have a gear reduction.

As you can see, it's all about keeping the engine power in line with the load that the constant-speed prop is placing on it... and exotic aircraft like the 377 have their own set of numbers. You can see some recommended ranges when you hit 'Shift+2'   Cool  ... and the rest is common sense.

As for not squaring something like a light GA in real life... It all boils down to how often you want to replace the engines... and how your fuel budget looks. Personally, I'll rarely let RPMs get much less than 50 below MP.. because the fuel savings just don't balance out the engine wear. There are plenty of people who will cruise something like a C182 at  24/2200.. but in the big picture, it's a losing proposition. Gas is still way cheaper than a premature engine rebuild..
 
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Reply #2 - Dec 28th, 2009 at 1:09am

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The shift-2 page provides takeoff, METO, and what appears to be maximum climb.  I don't have it running in front of me as I type, but I don't recall any advisories on landing, because that would be dependent on weight.  Actually, the figures I adhere to in practice, when flying this aircraft I got from here:

http://www.enginehistory.org/r-4360ops1.htm

The guy mentions that, concerning the descent power, you shouldn't let it drop below 1" for every 100 RPM...but I can't determine if it would be ok to indeed drop below square on short final.  To rephrase my question from above a little bit, as long as the engine is driving the propeller instead of the propeller driving the engine, this would be indicated on the torque guages as >0 torque, right...and if so, then there should not be a problem?

On the other hand, it could just be that A2A gives this plane a little bit too much power at 23 inches and in real life they flew the sqaures right up until the flare.  I probably should post this question on A2A.

So Brett, concerning no turbo GA aircraft with constant speed propellers, I haven't seen one yet where I didn't have to reduce the MP way way way below my RPM all through the descent.  (Speaking as a Sim Only pilot)  The Cessna 182 requires about 15 inches or less at 2400 RPM when flying in to land.  So am I to gather that every time one is descending to land, it represents a strain on the engines?




 
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Reply #3 - Dec 28th, 2009 at 9:35am

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My rule of thumb, with a constant speed prop, is keep the RPM at or more than the inches.  This is for your common opposed cylinder engine - other engine types require different settings.
 

... 

                            
THIS IS NOT A PANAM CLIPPER

                                                            
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Reply #4 - Dec 28th, 2009 at 9:39am

Brett_Henderson   Offline
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Yeah..  I can't vouch for the A2A engine/power accuracy, but I'm sure it's pretty close..

OK.. I see how you're looking at this now (RE: light GA). There is no concern about letting MP get too low for a given RPM.. it's the other way around. You can reduce power to idle (just do it gradually), no matter the RPM setting.

Unless you're descending rapidly, the constant-speed prop will see to it that there's ALWAYS a load on the engine. THAT is how a constant-speed prop controls RPMs. And even during a steep descent at idle, there's no harm done by having a prop actually applying tourque to the engine.. not unlike a steep descent at idle in a fixed-prop aircraft. All that really happens, is that the prop becomes a sort of speed brake.

What you want to avoid, is placing too much of a load on the engine. This is where a good understanding of constant-speed props is essential.. Ponder this scenario:

Cruising along at 23/2300 and then advance the throttle. As the torque increases; the constant-speed prop steepens the blade pitch in order to keep the RPMs constant.. and that of course increases the load on the internal engine components.. at some point, that stress becomes destructive. The same thing happens if you reduce RPMs. The relative load on the engine, increases, because the prop is trying to force the engine into a lower RPM. A common method used by pilots intimately familiar the airplane they're flying, is to reduce RPMs to a point just above where they KNOW the engines will start  "crying"  (bucking and vibrating).

As for the 377/AccuSim... I have it too (love it). I've never made a conscious effort to adhere to certain settings when descending and landing.. I just kinda follow instincts. Before initiating a descent; I set the mixture to "auto-rich", and increase prop-rpm to the top of the green-arc (I think that's ~2550). This gives me a wide marging for power application.. because an approach in that beast can make for a busy cockpit. A top of the green RPM lets me use relatively high MP (if needed) during the approach, without worrying about engine stress.
 
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Reply #5 - Dec 28th, 2009 at 12:18pm

snippyfsxer   Offline
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Brett_Henderson wrote on Dec 28th, 2009 at 9:39am:
There is no concern about letting MP get too low for a given RPM.. it's the other way around. You can reduce power to idle (just do it gradually), no matter the RPM setting.



I understand what you are saying too about not stressing the engine with TOO MUCH manifold pressure for a given RPM and as such I always adjust RPM/MP in the correct order.  However, the idea of specifically not dropping BELOW the squares (MP below RPM/100) until the airspeed is sufficiently low (like during the flare) was practiced as a rule of thumb during the entire period of the classic era.  It is my understanding that when they started using torque guages, they could abandon that rule of thumb to some extent, but to what extent I don't know.
I originally became interested in the old radial engined airplanes after downloading some of the DC-6s and 7s from Calclassic, and they have a gigantic document on flying in the classic era that unfortunately doesn't get specific enough.  My best bet would be to get an actual operations manual for the B377, and I have seen a few on the web for sale, but none for free.
My philosophy of flying the Strat is rather purist:  I want to fly it like the period pilots flew it, and -IF- they adhered to a 2350/23.5 landing profile, then it means the plane must be landed somewhat differently...If they bounced, than I shall bounce her too Smiley
 
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Reply #6 - Dec 28th, 2009 at 12:29pm

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The only reason I can see for not reducing power too much on those big ole birds is drag.  Those old planes were not the most aerodynamic, and you throw in the drag from four monster propellers, they come out of the sky in a hurry.  I do know with radials, and all air-cooled engines, you don't want to reduce power quickly to avoid shock cooling the engine.  Turbo and superchargers are that much worse for that as well.
 
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Reply #7 - Dec 28th, 2009 at 12:50pm

Brett_Henderson   Offline
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snippyfsxer wrote on Dec 28th, 2009 at 12:18pm:
Brett_Henderson wrote on Dec 28th, 2009 at 9:39am:
There is no concern about letting MP get too low for a given RPM.. it's the other way around. You can reduce power to idle (just do it gradually), no matter the RPM setting.



I understand what you are saying too about not stressing the engine with TOO MUCH manifold pressure for a given RPM and as such I always adjust RPM/MP in the correct order.  However, the idea of specifically not dropping BELOW the squares (MP below RPM/100) until the airspeed is sufficiently low (like during the flare) was practiced as a rule of thumb during the entire period of the classic era.  It is my understanding that when they started using torque guages, they could abandon that rule of thumb to some extent, but to what extent I don't know.
I originally became interested in the old radial engined airplanes after downloading some of the DC-6s and 7s from Calclassic, and they have a gigantic document on flying in the classic era that unfortunately doesn't get specific enough.  My best bet would be to get an actual operations manual for the B377, and I have seen a few on the web for sale, but none for free.
My philosophy of flying the Strat is rather purist:  I want to fly it like the period pilots flew it, and -IF- they adhered to a 2350/23.5 landing profile, then it means the plane must be landed somewhat differently...If they bounced, than I shall bounce her too Smiley



Oh man.. do some research..  The 377 was an interesting beast to say the least. Hagar and I had a neat discussion about it last year.. and he steered me toward some info shared by one of its most famous pilots. It was something else..  there WAS no proper way to land it.. even if you did everying by some sort of prescribed routine.. your landings were adventures  Cheesy

I get the impression that NO pilot could stick to a carved-in-stone landing/power configuration.. and to A2A's credit..that's what I've found in their 377  Smiley
 
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Reply #8 - Dec 28th, 2009 at 1:25pm

Brett_Henderson   Offline
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I couldn't find that discussion.. but here's an interesting quote:


Quote:
"The Strat was a peculiar beast. Its pilots never knew for certain what might happen next, but we never had to ditch one, as Pan-Am had to do on two occasions. An engine once caught fire, burnt itself out, then conveniently fell off, and there were a few landing accidents (not too surprisingly). That great first gentleman of the air, Capt O.P. Jones (we were on the same Strat course) later landed one short at Goose Bay, fortunately without hurting anyone. Next day he went out to examine where his wheels' marks were. He resigned and never flew for BOAC again. He had done enough for his airline and country."
 
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Reply #9 - Dec 30th, 2009 at 11:59am

snippyfsxer   Offline
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An update to this old thread:

The answer is-- DO NOT let the torque go negative.  That is a no-no..and in this aircraft, they have done such a great job modelling the engines, that it WILL go negative when you are below the squares on approach.

I just watched some old footage of a B-29 landing on TV last night...Floated down the runway, forced it down, nosewheel landing, gigantic bounce...terrible.  But it all makes a great deal of sense now Smiley
« Last Edit: Jan 11th, 2010 at 10:44am by snippyfsxer »  
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Reply #10 - Jan 11th, 2010 at 10:53am

snippyfsxer   Offline
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snippyfsxer wrote on Dec 30th, 2009 at 11:59am:
An update to this old thread:

The answer is-- DO NOT let the torque go negative.  That is a no-no..and in this aircraft, they have done such a great job modelling the engines, that it WILL go negative when you are below the squares on approach.

I just watched some old footage of a B-29 landing on TV last night...Floated down the runway, forced it down, nosewheel landing, gigantic bounce...terrible.  But it all makes a great deal of sense now Smiley


I'm quoting myself just to bump this up as a new comment for anybody who was curious about it, instead of a modify
 
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Reply #11 - Jan 11th, 2010 at 12:33pm

Brett_Henderson   Offline
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Interesting..  I don't doubt the advice, but I can't see where negative torque would be a bad thing.. except for some sort of aerodynamic thing on approach.. or maybe the gear-reduction doesn't like it  Huh

This will make for good research  Smiley
 
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Reply #12 - Jan 11th, 2010 at 8:33pm

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Brett_Henderson wrote on Jan 11th, 2010 at 12:33pm:
Interesting..  I don't doubt the advice, but I can't see where negative torque would be a bad thing.. except for some sort of aerodynamic thing on approach.. or maybe the gear-reduction doesn't like it  Huh

This will make for good research  Smiley


I am curious for the reason as well, since all of my experience IRL has been in modern piston engine aircraft.  Perhaps it is the gear reduction, but wouldn't some turboprops (Garrett?) have similar issues?
 
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Reply #13 - Jan 11th, 2010 at 10:39pm

snippyfsxer   Offline
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This is from a real C-97 (boldface my emphasis):

                                                                              *Caution*

When flying conditions require a large reduction in power, reduce rpm as well as manifold pressure.  It is important to cushion the high inertia loads on the master rod bearings which occur under these conditions.  As a rule of thumb, each 100 rpm requires at least 1 inch Hg manifold pressure (for example 23 inches Hg at 2300 rpm).  Operations at high rpm and low manifold pressure should be kept to a minimum.


So, proper landing technique is to fly in at 2350 RPM and you will find that at a typical landing speed, going below 22-23 inches HG will send your torque guage into the negative range.  Obviously, it isn't going to blow out your gearbox right there on the spot, its just a matter of taking care of the engines as best as possible.  I guess if you really need to bleed off that speed, you could obviously just increase the prop pitch, because the landing rpm is just a book value that somebody determined was best.  At any rate, a lousy sim-pilot like myself finds it difficult to decelerate this particular airplane to the published threshold speed if I even get a tiny tiny bit above the glideslope.

I don't know a damn thing about engines, but logic would tell me that the inertia load is directly proportional to how far below negative torque you actually go.  So dipping to 18 or 19 inches of MP is perhaps not-so-bad, but reducing the throttle back to nothing in flight would be mighty stressful, which of course you have to do anyway, in the flare.  Windmilling is bad.
 
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Reply #14 - Jan 12th, 2010 at 8:57am

Brett_Henderson   Offline
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These are great discussions..  Smiley

Cushioning makes perfect sense.. and I always did bring RPMs back with power.. in real-life, small stuff.. and in big, sim radials.

Where it gets confusing, is the "squaring". I learned about it on small aircraft, with no gear reduction (prop RPM  =  engine RPM), but I suppose if all you're concerned about is engine RPM, they still have a linear relationship. A pilot has to play mechanically stupid, and just follow published numbers. Problem is.. I can't DO that..lol

I wondered many years ago, how we got so lucky that GA engine RPM ranges, and GA props  worked out so that it "squared". One of a prop's limiting factors (aside from aerodynamic harmonics), is that you don't want the prop-tips exceeding the speed of sound. I'll spare you the geometry, other than to say that 6 foot prop at 3000RPM has tips hovering around Mach 1.0  . Obviously the massive props on a R4360 would have super-sonic tips at much less than 3000RPM.

ANYway.. it seems that the negative torque thing, is mostly about the gear-reduction. Why there'd be wear-factor in one direction and not the other, is something I'll force myself to stupidly accept. The idea though, that a wind-milling prop can be more stressfull to rods and bearings; than an engine that's trying to keep an airplane airborne does not compute  Cheesy


Quote:
I guess if you really need to bleed off that speed, you could obviously just increase the prop pitch


Be careful letting your brain go down that path. Aside from deliberate feathering, or some sort of 'Beta' setting.. these are still constant-speed props.. meaning you do not control prop-pitch. You select an RPM and the constant-speed prop modulates pitch to maintain that RPM... based on airspeed and engine power.
 
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Reply #15 - Jan 12th, 2010 at 11:14am

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Yes, these are fascinating discussions!

Here is another link I found about this:

http://calclassic.proboards.com/index.cgi?board=fsaviator&action=display&thread=...

I agree that this discussion about windmilling stress would make sense if we are talking about the crankshaft and the gear box, but not the bearings, but then I don't know engines.

 
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Reply #16 - Jan 12th, 2010 at 12:54pm

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Brett_Henderson wrote on Jan 12th, 2010 at 8:57am:
A pilot has to play mechanically stupid, and just follow published numbers. Problem is.. I can't DO that..lol



That makes you more than just a pilot, a good pilot.  Any monkey can follow procedures, but by having that understanding of the mechanics and physics of flight, you will be more able to handle abnormal situations.  As I've always heard, and said, a pilot's license is only a license to learn. 

Now back to the original post.  I also don't see why negative torque would be any more harmful to the engine than the same amount of positive torque.  Those engines are putting out over 1000 horsepower to the props, and should be able to handle at least some of that coming back, much like semi trucks using the engine brake.  But I do admit, my knowledge of those large, high power radials is slim.  I do know a couple of warbird pilots around here, perhaps next time I see them I will pose the question.
 
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Reply #17 - Jan 12th, 2010 at 4:06pm

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Well, I know that in my 185, I cruise at 23 squared and climb at 25 squared. I don't know about other aircraft, as that is the only constant speed prop that I've flown enough.
 

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Reply #18 - Jan 12th, 2010 at 4:20pm

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specter177 wrote on Jan 12th, 2010 at 4:06pm:
Well, I know that in my 185, I cruise at 23 squared and climb at 25 squared. I don't know about other aircraft, as that is the only constant speed prop that I've flown enough.


That's the other discussion..  do you keep it squared as you climb ? What's your cruise setting for something like 8,000msl  (and your climb setting(s) getting there) ? How soon after takeoff do you go to 25/25 ?
 
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Reply #19 - Jan 13th, 2010 at 10:01pm

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I keep it squared all the way, or full power and 2500 RPM for climb. Our 185 as the IO-550, which is rated for continuous full power operation, so at altitude it's full power and 2300 RPM at cruise. Climb power is set when the flaps come up and I'm above obstacles. I usually take off a little under full RPM, just for noise reasons (185s are loud).
 

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Reply #20 - Jan 14th, 2010 at 6:48am

Brett_Henderson   Offline
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Full power is relative..  Cheesy  ..  You lose an inch or so of MP  per  1000 ft, anyway. .. so if you plan on cruising much above 5000msl, you'll firewall the power for takeoff, and just leave it there.

I was just wondering if you continuousy lowered RMP as MP went down.. but is sounds like you do it similar to the way I do.. relatively high RPM, even as MP drops, for a climb.

At altitude is where a constant-speed prop starts earing it's keep. You're already dealing with lowered MP .. and with a fixed-pitch prop, you have to reduce MP even further, to keep the RPMs low.. whereas the constant-speed prop allows wide open throttle, with economical RPMs  Cool
 
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Reply #21 - Jan 12th, 2011 at 7:23pm

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I thought I would revive this old thread briefly, for those that are interested in this sort of thing, because I've come across a very good article that answers some of the technical questions raised in this thread so long ago.

http://www.sandersaircraft.com/library/general/Warbird_Notes-R4.pdf

My interest revived recently because I've been on a Vintage Prop kick, and returned to the Accusim stuff after an extended absence.  I realized that I'm still making lousy, nose-wheelish, bouncy landings in the 377 primarily because of my insistence on avoiding Negative Engine Torque, (which technically, if not practically, is the right thing to do for these engines)  The article I linked above, is interesting because it gets into some of the common practices of the day, and why.
 
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Reply #22 - Jan 31st, 2011 at 2:06pm

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One other reason why there are limitations in how fast you can change throttle on turbocharged engines is that most aircraft engines do NOT have water cooled turbos. You kill the engine oil and destroy oil flow when the turbo cools down too fast. The same reason why most tuned Imprezas have turbo timers, that will pump oil and water for a few minutes after shutdown to keep the turbo bearings in good condition.

What also makes these things a bit complicated I think is that most American and European GA pilots don't fly radials that much. For Russian GA pilots these are the only thing they see when getting airborne, so it is quite possible that the whole handling thing is not in the basic 'how to fly' lists for European and US pilots anymore
 

Russian planes: IL-76 (all standard length ones),  Tu-154 and Il-62, Tu-134 and An-24RV&&&&AI flightplans and repaints can be found here
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